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Automation and the
future of emergency lighting testing

Emergency lighting testing is a critical part of facilities management. But it’s not exactly top of the priorities list – usually, it’s right at the bottom. And because most systems are so time-consuming to test, the costs can quickly add up.

In many facilities, emergency light testing isn’t top of mind or fully understood. Or worse - it only gets attention when an issue or incident rises, risking non-compliance and safety issues. Of course, this doesn’t change the fact that the Australian and New Zealand standards require regular testing and maintenance, and without proof of either, buildings are noncompliant. And of course, regular testing and maintenance are important to help keep the system operational.

Fortunately, emergency light technology has changed a lot over the last few years, and it doesn’t have to be so time-consuming, complex, or expensive. So, let’s talk about some of these changes and what electrical engineers and facility managers need to know if they’re planning to install or upgrade an emergency lighting system. But first, a quick history lesson.


The first computerised testing systems were commissioned in the late 90s and early 2000s. These consisted of a wired network with a data cable between every fitting, which meant they were complex and expensive to install. Here at Clevertronics, we refer to these systems as “steam-powered” compared to what we have now, but they were an important step in the right direction.

Zoneworks XT was our next major development, utilising powerline communication technology. This enabled emergency lights to communicate with a controller via the regular powered lighting cable, rather than data cables. This meant all the emergency lights could be installed just like normal emergency luminaires, and installers could set up a whole system very quickly, with no extra wiring.

Recently, manufacturers began using Radio Frequency (RF) systems to connect the emergency lighting system. This delivered a similar outcome to our Zoneworks system because you didn’t need data cables between fittings. But they often require many more backbone hardware devices installed, due to the limitations of RF within buildings.

However, the most recent advancement in RF technology, Dynamic Self-Managed (DSM) meshing, addresses these shortcomings. With DSM meshing, the latest Zoneworks system requires only one backbone controller for every 1000 fittings, while the fittings themselves build the network.

  • Self-discover surrounding lights (even through walls and floors)
  • Mesh together to form their own network
  • Allow access and control
  • Automate testing
  • Avoid having a network of routers and gateways sprinkled throughout the building
  • Plus many other benefits

We’ll share more details about DSM meshing in our next blog, as it’s key to enabling a whole range of benefits for installers, facility managers, and building owners. But for now, let’s talk specifically about automated emergency lighting testing and why this is such a big deal.

9 reasons to automate emergency lighting testing

Here are the benefits you get when you automate your emergency light testing:


Poorly maintained emergency lights are a safety hazard. If your light fittings don’t work properly, it could plunge areas into total darkness, cause confusion, or increase the time it takes for people to get out of the building (and in a real-life fire evacuation every second counts). Automatic emergency lighting testing helps you keep your fittings properly maintained so they’re in working order when they’re needed most.


Building owners can be held liable if their emergency lights aren’t working as they should and records show that they haven’t been performing regular tests and maintenance. Penalties for being noncompliant to the standard or building code can include anything from an enforcement notice and restrictions on building usage, to heavy fines and even imprisonment. Automated emergency light testing ensures that tests are performed on schedule and that all testing and maintenance is logged.


Emergency lighting isn’t a set and forget system - it needs regular testing and maintenance to stay compliant and safe. So, costs can add up quickly on manual systems when you need to pay staff to physically visit and perform a function test on each emergency luminaire every month, plus perform a full duration test once a year. This can equal a full-time job, depending on the size of your facility. With automated emergency lighting tests, all the information is at your fingertips, so testing and maintenance costs are significantly lower.


In Australia and New Zealand, emergency lighting tests need to be completed and logged twice per year. If tests are missed or skipped, buildings aren’t legally compliant and owners run the risk of failing a fire safety audit or (even worse) not knowing that they have emergency lighting failures. This could put people’s lives at risk and damage the company’s reputation. Computerised systems like Zoneworks make it much quicker and easier to do the test and generate all the reports for compliance, keeping a log of the fittings, required maintenance, and maintenance records.


Automatic testing systems are essential for large sites where it’s impractical for facility managers to individually visit and test each light manually. Having to visit every emergency luminaire at a convenient time in a large building or across a large site could take weeks if you have a manual system, especially when conducting the full duration test. Automated testing now means that this can happen almost instantly - and with detailed fault information, this can lead to a first time fix for any faulty fitting, which again reduces costs and increases efficiency. Plus, with remote monitoring capabilities, facilities managers can manage multiple sites from one location, almost instantaneously, so the savings are huge across an entire estate.


Many facilities operate 24/7 these days, from shopping centres to aged care and hospital environments. Automating your emergency lighting testing minimises the disruption to businesses, workers, customers, and residents. You can get the data you need without visiting each light fitting in-person, then efficiently schedule repairs and maintenance so that it’s least disruptive.


Automatic testing systems eliminate human error. Sites often have just one or two dedicated facilities maintenance workers that are responsible for a huge range of tasks. It’s not realistic for them to accurately test every emergency light fitting in-person to make sure they work. A computerised test gives you accurate results so your maintenance contractors can see what’s failed on the fitting and start taking steps to fix it, all without visiting a single emergency light fitting.


Automated emergency lighting testing ensures better visibility and transparency on reports. Because the system logs all the information, building owners and facility managers can quickly check the status and organise maintenance and repair work as needed.


Normally under manual testing, you’d have a manual logbook or site register that logs all the emergency lights and exit signs, with test reports showing which ones have been repaired. In theory, this logbook should be accessible onsite, but if they’re kept off-site or they go missing, this can make it hard for maintenance contractors to do testing and for regulatory authorities to do compliance checks. With a computerised emergency lighting system (like Zoneworks or Clevertest Plus), the reports and database are updated automatically and accessible from anywhere - not just onsite.

What to look for in your next emergency lighting system

In the market for a new emergency lighting system? Here’s what you should have on your checklist of essential features:


Automatic emergency lighting testing isn’t a luxury. Automation is critical for businesses that want peace of mind (and proof) that they’re compliant, while minimising the upfront cost to install new systems and the ongoing cost to maintain and test them.


Designers, electrical contractors, and installers all appreciate a system that’s easy to install and doesn’t need a lot of experience to put together. Less complexity means a faster install with less chance of something going wrong.


Make your facility manager’s job easier with a system that’s simple to use, generates reports quickly, and automates wherever possible.


Most lighting systems will test reasonably well once put together, but the difference is that they won’t all give you the same ease of use or the same level of information in your reporting. These are all considerations you’d have when using any piece of software or asset management system.


While some lighting control systems include some emergency lighting testing functions, a dedicated emergency lighting system offers superior functionality and is more efficient. Specific emergency lighting systems will comply with testing and reporting in line with the requirements of the AS/NZS 2293 emergency lighting standards. Plus, they’ll have the reports and testing requirements you need to efficiently maintain the system and stay compliant.


Of course, there’s more to your emergency lighting system than just the computerised elements involved in automated testing. It includes the fittings and the devices on the system. When all of these things work well together, you get a better overall system.


Look for a supplier that offers lifetime support (at no cost) so you have access to advice, training, and support (both remote and onsite). That way, you can be sure you’ll have a fully functioning system for the lifetime of your building.


Ready to upgrade your system?

Experience all the benefits of automated emergency light testing for yourself? Clevertronics have the most advanced computerised systems on the market to make your emergency light testing and maintenance more transparent, more efficient, and more cost-effective than ever before.

We’ll share more about these systems in our next blog, but if you’d like to find out more now, contact our friendly team for a chat.


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Range Comparison Clevertronics LP Premium Logo Clevertronics L10 Optimum Logo
Maintenance Savings vs. NiCD
Standard Clevertest Plus
Cost of ownership
Battery Life
+8 Years
+12 Years
Option Comparison Clevertronics Clevertest Plus System logo Clevertronics Zoneworks XT Hive logo
Testing Method
Self testing
Remote monitor & test
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Electronic Reporting & Maintenance Log

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